This case study demonstrates how Vankom’s Private 5G Network Solution transformed a large automated factory, enabling smart manufacturing and Industry 4.0 transformation through ultra-low latency, high-bandwidth connectivity.
Background & Challenges
A large automotive manufacturer needed to upgrade their production facility for Industry 4.0. Key requirements included:
- Industrial robots and robotic arms requiring millisecond-level response
- Sensors and monitoring devices uploading continuous production data
- AGV (Automated Guided Vehicles) for real-time scheduling and navigation
- HD surveillance cameras for AI visual inspection
- Quality inspection systems for real-time product analysis
Traditional wired and Wi-Fi networks couldn’t meet the strict requirements for low latency, high uplink bandwidth, and high reliability.
Solution Deployment
- 5G Core (vk5GC): Lightweight core with MEC edge computing for local data processing, ensuring data never leaves the facility
- 5G Base Stations: Multiple micro cells providing full coverage of production floors, warehouses, and offices
- Uplink Enhancement: SUL and carrier aggregation for massive concurrent uploads from sensors and cameras
- Network Slicing: Dedicated slices ensuring robot control traffic has highest priority
Results
| Metric | Before | After |
|---|---|---|
| Network Latency | 50-100ms | <10ms |
| Uplink Bandwidth | 100Mbps | 1Gbps+ |
| Network Availability | 99.5% | 99.99% |
| Connected Devices | 500 | 2,000+ |
| Production Efficiency | Baseline | +25% |
Key Achievements:
- Ultra-low latency enables real-time robot control
- 25% improvement in overall production efficiency
- 40% reduction in safety incidents through real-time monitoring
- Zero production interruptions with 99.99% network stability
“Vankom’s 5G solution has transformed our factory operations. The ultra-low latency and high reliability enable advanced automation previously impossible. This is a game-changer for our Industry 4.0 journey.” — CTO, Leading Automotive Manufacturer